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QT10-15 Automatic Hydraulic Concrete Block Machine Controlled by PLC
Brief Introduction:
Control system
a) PLC intelligent control. human-computer interface, control system equipped with complete logic control, production program, malfunction diagnosis system and remote control function. So it doesn't need a professional person but only need a simple trainning to the operator.
b) All of PLC are Siemens brand PLC . also with the VFD device , it can protect block machine motors, when the voltage is not stable . it can enlarge the motor life-time .
c) All of PLC are with remote control . it is very easy to solve the problems when your PLC with some fault .
d)All of datas will be set up in PLC screen during we test running machine in workshop before shipment .so it doesn't need adjust the data again. just connect the wire to trial running then can fully production running .
Hydraulic system
1. we use Taiwan Cylyca hydraulic valve and paddle pump
2. Double proportional valve design can adjust both oil pressure and flow automaticlly
3. Water cooling system ensure oil temperater lower than 60 degree
Vibration system
1. for the vibration system, we use eccentric blocks and synchronization gears to make sure high vibration force ad less electricity power consumption.
2.vibration box is using casting material, in case of oil leakage.
3. using frequency motor make the vibration platform high frequency and lower amplitude, so the platform vibration is more stable and lower noise.
4. the cronization gears use 45# steel and processed by heat treatment .
Feeding system
1.feeding teeth is Q235 manganese steel and can use long life-time
2. the assembled feeding system and swing very evenly,it will re-mix the raw material evenly and be easy to maintain
3.feeding box adopt double pulleys and pressing spring to prevent from scattering materials
QT10-15 Automatic Hydraulic Concrete Block Machine Controlled by PLC Productivity
Item | size(mm | Qty/mould | Cycle molding | Per hour |
hollow block | 400*200*200 | 10pcs | 15~20s | 1800PCS |
Solid brick | 240*115*53 | 52pcs | 13~15s | 12480pcs |
zigzag paver | 225*112.5*60 | 24pcs | 20s | 4320pcs |
holland paver | 200*100*60 | 31pcs | 20s | 5580pcs |
I paver | 200*160*60 | 21pcs | 20s | 3780pcs |
QT10-15 Automatic Hydraulic Concrete Block Machine Controlled by PLC Main Technical Parameter
Main Technical Specifications |
|
Overall Dimension |
9350×3000×2900(mm) |
Rated pressure |
21MPa |
Main vibration form |
Platform vibration |
Cycle Time |
15-20 seconds |
Vibrating Frequency |
2800-5100rolls/minute |
Motors Power |
67KW |
Pallet Size |
1100*900(mm) |
Exciting force |
110KN |
Mould Material | 16Mn steel with heat treatment process |
Machine Material |
National Standard Steel Q235 |
Thickness of Machine |
Between 5MM-20MM. Different part the thickness is different. |
Motors& PLC &Hydraulic |
Motor and PLC from Siemens, Hydraulic from Calyca,Frequency Converter from VicRuns |
Raw Materials |
crushed stone, sand, cement, dust and coal fly ash, cinder, slag, gangue, gravel, perlite, and other industrial wastes. |
Applied Products |
concrete blocks, solid/hollow/cellular masonry products, paving stones with or without face mix, garden and landscaping products, slabs, edgers, kerbstones, grass blocks, slope blocks, interlocking blocks, etc. |