300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery

Product Details
Customization: Available
After-sales Service: Engineer to Install Machine
Warranty: Electrical and Hydraulic 3month, Machine 1 Year
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Number of Employees
141
Year of Establishment
2003-09-28
  • 300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
  • 300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
  • 300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
  • 300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
  • 300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
  • 300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Packaging & Shipping
  • Our Factory
  • Customer plant
  • FAQ
Overview

Basic Info.

Model NO.
300000m3
Certification
CE, ISO
Customized
Customized
Automatic Grade
Automatic
Type
Aerated Autoclave
Voltage
380V/50Hz, According to Customer Local Voltage
Mould Size
6X0.6X1.2m
Raw Material
Sand/Fly Ash, Cement, Powder Lime, Aluminium, Gyps
Block Density
400-700kg/M3
Productivity
50000m3/Year, 100000m3/Year, 150000m3/Year
More Productivity
200000m3/Year, 250000m3/Year, 300000m3/Year
AAC Block Size
600X200X 75/100/200/240mm
AAC Machine Required Land
10000m2-30000m2
AAC Machine Required Person
20
AAC Autoclave Steam Time
8h
Steam Pressure
1.3MPa
Temperature
190degree
AAC Green Block Cake Cutting Time
4-5min
Material Mixing Time
4-5min
Slurry in Curing Room Harden Time
1-2hours
Transport Package
Fit for Sea Transport
Specification
6x0.6x1.2m
Trademark
HF
Origin
Linyi Ity Shandong Province
HS Code
8474802000
Production Capacity
300000m3/Year

Packaging & Delivery

Package Size
234.00cm * 190.00cm * 190.00cm
Package Gross Weight
2000.000kg

Product Description


 
Product Description

aac wall panel factory for aac wall panel machinery
Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.


Main Features

1. Light weight, can reduce the building's own weight and cost, and help improve the earthquake resistance of buildings
2. Good thermal insulation performance and low thermal conductivity
3. It has processability. It has the same processability as wood. It can be sawed, planed, drilled and nailed, which is conducive
    to construction and can be operated on site.

4. Strong pressure resistance
5. Resistant to high temperature, and the compressive strength of the aerated concrete is slightly increased
    when the temperature is below 600 °C. When the temperature is around 600 °C, the compressive strength is close to the compressive
    strength at normal temperature, so The fire performance of aerated concrete for building materials meets national first-class fire
   protection standards.


Gas block wall panel pictures and photos
300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery


300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery


What machine produce Gas block wall panel ? as following:

Main Process Flow of Gas block wall panel Production Line:

1. Dose and match measured raw materials;
2. After distributing, feed raw material into pouring mixer to make slurry.
3. Through thoroughly mixing, the slurry is poured to mould
4. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
5. Tilting hoister would turn over 90 degrees of mould;
6. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
7.  The horizontal cutting machine cuts blocks from both sides.
8.  Then the vertical cutting;
9. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;
10. Grouping the carts and put them into autoclaves;
11. Curing the blocks under certain temperature and pressure;
12. Carry the finished product out of autoclave by the winch.
13. The finished product hoister take the finished product to finished blocks area;
14. The side plate return back through side plate roller;
15. Side plate would be organized with open mould for the next circle.


300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
(1)Raw material storage (2)Hopper (3)Conveyor belt (4) Ball mill(wet type)
(5)Slurry pump (6)Mixing pool(Slurry pump+Beater)(7)Slurry storage tank
(8)Crusher (9)Lime particle silo (10)Ball mill(dry type) (11)Powder lime silo
(12)Cement silo (13)Dust-catcher (14)Reinforcement(15)Cage reinforcement welding machine
(16)Pouring slurry building(Aluminum power mixer+weighing scale+pouring mixer)
(17)Mould (18)Insert drill crane (19)Ferry trolley (20)Curing room (21)Pull out drill crane
(22)Rolling over conveyor device (23)Cutting cart (24)Cross cutting and vertical cutting machine
(25)Grouping crane (26)Green Cake Bottom Skin Removing System (27)Autoclave
(28)Stacking crane (29)Seperator machine (30)Rotating clamp (31)Finished product clamp



 

Detailed Photos

 

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
1,Raw material preparation of aac wall panel making machine
 
1) Dose and match measured raw materials;
2) After distributing, feed raw material into pouring mixer to make slurry.


 

2,Reinforcement processing of aac wall panel making machine

3)Automatic circulation system for cage assembly frame
4)Mesh cage anti-corrosion drying room
5)Automatic warp and weft rib full wire strip welding machine
6)Cage assembly frame shuttle
7)Mesh cage rigid connection welding machine
300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
3,Pouring pre-uperation of aac wall panel making machine
9.)Through thoroughly mixing, the slurry is poured to mould; ,
10)
After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
4,Cutting section of aac wall panel making machine 

11) Tilting hoister would turn over 90 degrees of mould;
12) Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
13)
The horizontal cutting machine cuts blocks from both sides.
14) Then the vertical cutting;
300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery

 

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
5. Grouping and steam in autoclave section of aac wall panel making machine
15)After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;
16) Grouping the carts and put them into autoclaves;
17) Curing the blocks under certain temperature and pressure;
18) Carry the finished product out of autoclave by the ferry cart
6,Finished product packaging of aac wall panel making machine
19)The finished product hoister take the finished product to finished blocks area;
20) The side plate return back through side plate roller;
21) Side plate would be organized with open mould for the next circle.
300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery



300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery






 

Product Parameters



                 
1. Gas wall panel Ball Mill: grinding sand to slurry  
                                                           

Type Diameter Length Productivity Feeeding size Power(KW)
Φ1200x4500mm 1200mm 4500mm 3-4t/h ≤20mm 55KW
Φ1500x5700mm 1200mm 5700mm
6-8t/h
≤20mm 130KW
Φ1830x7000mm 1830mm 7000mm
8-17t/h
≤20mm 245KW
Φ2200x9000mm 2200mm 9000mm
12-70t/h
≤20mm 380KW

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
2. Gas wall panel Slurry Pouring MixerTo mix t\he standard sand ,slurry,lime,cement and aluminium paste into balance after measuring 

Mixer type Motor power Mixer drum volume Blade diameter Blade speed
Diversion drum type 30kw V=3.6m3 Φ560mm 560r/min
Diversion drum type 37kw V=4.5m3 Φ630mm
560r/min

           
3. 
Gas wall panel Mouldstorage sand slurry to curing

Size  of (mm) Size of body(Peeling-off size) Maximum overall size
Length(mm) Width(mm) Heigth(mm) Length(mm) Width(mm) Heigth(mm)
4200x1200x600 4200 1200 600 4720 1735 1078
4800x1200x600 4800 1200 600 5320 1735 1078
6000x1200x600 6000 1200 600 6550 1750 1085

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
4. Cutting machin
a: Horizatal cutting machine

Size Min spacing of wires Range of swing(mm) Diameter of cutting wire(mm) Overall size
Length(mm) Width(mm) Height(mm)
4.2x1.2x0.6m 10mm 7.5 Φ0.6-Φ1.0 5200 3200 3560
4.8x1.2x0.6m 10mm 7.5
Φ0.6-Φ1.0
5900 3200 3560
6.0x1.2x0.6m 10mm 7.5
Φ0.6-Φ1.0
7200 3200 3560

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
b: Vertical cutting machine

Size Min spacing of wires Diameter of cutting wires(mm) Overall size(mm)
diameter of wires(mm) For side trimming(mm) Length(mm) Width(mm) Height(mm)
4.2x1.2x0.6m 5mm Φ0.6-Φ0.8 Φ0.8 5500 2860 2500
4.8x1.2x0.6m 5mm Φ0.6-Φ0.8 Φ0.8 5500 2860 2500
6.0x1.2x0.6m 5mm Φ0.6-Φ0.8 Φ0.8 6500 2860 2500

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
5. Gas wall panel Hoist: hoist block mould and grouping

size Lifting capacity(T) Moving speed(m/min) Lifting stoke(mm) Overal size
Length(mm) Width(mm) Height(mm)
4.2x1.2m 10t 10-40m/min 1350-1700 7700 2700 2850
4.8x1.2m 10t 10-40m/min 1350-1700 8300 2700 2850
6.0x1.2m 15t 10-40m/min 1350-1700 10500 2700 2850

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
6. 
Gas wall panel Autoclave

Autoclave Size(m) Autoclave Volume(m3) Mould size(m) Mould volume(m3) Mould QTY / Autoclave
Φ2.0x31 97.3 4.2x1.2x0.6 3.024 14
Φ2.0x26.5 83.2 4.2x1.2x0.6 3.024 12
Φ2.68x31 174.8 4.8x1.5x0.6 4.32 18
Φ2.68x32 180.4 6.0x1.2x0.6 4.32 15
Φ2.85x32 204.1 6.0x1.5x0.6 5.4 15

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery



 

Packaging & Shipping

     300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery

AAC wall panel  making machine packaging & shipping

 
Our Factory

Shandong Hongfa Machinery Co., Ltd is a construction and building materials equipments manufacturer mainly produce all kinds of AAC block making machine, concrete mixing plant, mixer, concrete block making machine, concrete tile making machine and concrete pipe making machine with more than 20 years experience and being the biggest manufacturer in China at present. All the products are conformity with the standard of the state, and gets the ISO9001-2008 Quality System Certificate, also honored as 'One of the Top Ten Famous Brands of Bricks & Tile Field in China' and other honors.

 Bulit in 1990:  
   Shandong Hongfa Scientific Industrial & Trading Co.,Ltd. is started in the year 1990,mainly produces construction machinery.The leading products include series of concrete block production line, concrete block machine, aerated concrete block production line,block machine(line),concrete batching plant.

  
  4 production bases:
     Now it has 4 production bases in Shandong and Guangxi covering more than 500 acres, with 56 senior engineers and engineers, more than 1120 engineers and technicians.It is the biggest building materials machinery manufacturers, with strong technical force, reliable product quality,which merge science,industry and trade together in one.  

     
"Top 10  Influential Chinese brick brand"
 It has produced "Hongfa" brand building machinery up to three series of 21 varieties of product with ISO9001-2008 international quality system certification. The company was named "National contract and trustworthy enterprise", "national AAA level credit enterprise", "National Key High-tech Enterprise", "Hongfa" brand products have been awarded such Honorary titles as "Top Ten Influential Chinese brick brand" "Famous Trademark of China", "Shandong Famous Trademark", "consumer satisfaction products" and so on.

Nine reason for choice HONGFA COMOPANY
1.Have been sold 450 AAC production lines all over the world.
2.Famous trademark of China.
3.National key high-tech enterprise.
4.National enterprise abiding by contract and keeping good faith.
5.Top ten influential brand of China brick and the tile industry.
6.First place in productionand sales of brick machine and the tile making machine in China.
7.After-sale services throughout the country.
8.ISO quality system certificate enterprise.
9.Supporting institution of Shandong machinery institute.





300000m3 AAC Wall Panel Factory for AAC Wall Panel MachineryGas block Components warehouse
Our AAC components warehouse is well organized. Different kinds of components are totally keep in order, so our AAC production line can be produced efficiently.
300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
Customer plant

We will arrange engineer to customer place installation AAC wall panel machinery, trainning workers.

300000m3 AAC Wall Panel Factory for AAC Wall Panel Machinery
 
FAQ

Q: What's your Min MOQ of AAC production line?
A: One set;

Q:How long is warranty of AAC production line?
A: Electrical element 3 month, machine one year.

Q:How can I pay for my items? What is the payment you can provide of AAC production line?
A: T/T, 30% deposit payment, the balance will be paid after inspection and before shipment via T/T or L/C;

Q:what is the speed for handling complaints?
We understand that timely and effective handling of complaints is crucial to maintaining customer satisfaction. Our company is committed to responding promptly to any complaints received, and we have established an internal process to ensure that all complaints are handled in a timely and professional manner. Our goal is to address any issues and resolve them to our customers' satisfaction as quickly as possible.

Q:How about product quality and service assurance of AAC production line?
We are committed to providing high-quality products and services to our customers. To ensure that our products meet the highest standards, we conduct rigorous quality control tests and inspections throughout the production process. Additionally, we have a customer service team that is available to assist with any questions or concerns that customers may have, and we offer a satisfaction guarantee on all of our products.

Q: How about your local market share rate?
Our company is focused on building a strong presence in the local market. We are continuously monitoring market trends and adapting our strategies to stay competitive. We have a dedicated marketing team that is responsible for developing and executing effective marketing campaigns to increase our market share. We also prioritize building strong relationships with our customers and partners in the local market to foster long-term growth.

Q:How is your After-sales service of AAC production line:
We understand that the post-purchase experience is just as important as the initial sale. That's why we have a dedicated after-sales service team that is available to assist customers with any issues or questions they may have after making a purchase. Our team is trained to provide prompt and effective solutions to ensure that our customers are satisfied with their purchase and have a positive experience with our company.

Q:How about claims:
Our company takes claims seriously and we have established a clear process for handling them. If a customer has a claim, they can submit it through our website or by contacting our customer service team. We will review the claim and take appropriate action to resolve the issue. We strive to address claims promptly and fairly to ensure that our customers are satisfied with the outcome.

Q:How to deal the trade disputes caused by rising sea freight and others:
We understand that trade disputes can be disruptive to our business and we take steps to minimize their impact. We work closely with our suppliers and partners to ensure that we are aware of any potential issues that may arise. Additionally, we have a legal team that is well-versed in trade law and can provide guidance and support in the event of a dispute. We are committed to finding solutions that are fair and equitable for all parties involved.

Contact person: Nena liu
 

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