New Condition Fly Ash Production Line PLC Core Components Manual Vibration Clay Hollow Block Machine Interlock Construction Mold

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 1 Years
• Model NO.: QT5-15
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Type: Hydraulic Shock
• Transport Package: Container
• Specification: 7310*2600*2890
• Trademark: HONGFA/HF
• Origin: China
• HS Code: 8474802000
• Production Capacity: 12000PCS/8h
• Package Size: 7310.00cm * 2600.00cm * 2890.00cm
• Package Gross Weight: 6200.000kg

Product Description

Hongfa QT5-15 block hydraulic producing machinery

  The entire frame is made of Q355B high-quality steel.

  The brick-making process is as follows: the mixed raw materials are transported by a mixer and conveyor belt to the hopper, and then accurately delivered to the feeding box by an annular conveyor belt for material distribution.
 During the return of the feeding box, the upper mold presses down while the lower mold vibrates.
 This working process not only improves the efficiency and output of brick making but also enhances the compactness of the bricks.

Specification

        PLC control box

                                                                                         Benefits of PLC Control for Brick Machines:
                                                                         1. Automation: Quick parameter switching, less manual work.
                                                         2. Precision: Accurate pressure/time control for consistent quality.

                                                         3. Efficiency: Optimized process saves energy.
                                                         4. Smart Maintenance: Self-diagnosis reduces downtime.
                                                         5. Easy Operation: Touchscreen interface, optional remote monitoring.

Benefits of the Circular Belt

Key Selling Points of Circular Belt

 1. Even Distribution: 360° rotation ensures uniform material spread for consistent brick quality.

2. Automation: Reduces manual feeding, boosting efficiency.

3. Clog-Resistant: Handles sticky or granular materials without blockages.

 4. Compact Design: Saves space, easy maintenance.

5. Adjustable Speed: Adapts to different materials and brick types.

1. Durability – Made of wear-resistant rubber/polyurethane for long service life.

2. Precision Control – Servo motor/frequency converter allows adjustable speed.

3. Proven Results – Increases brick quality (e.g., 90% → 98% pass rate).

 4. Cost Savings – Reduces labor and waste for quick ROI (e.g., 3-month payback).

5. After-Sales – 1-year warranty + 24/7 technical support.

Benefits of Hydraulic Systems for Brick Machines

Key Facts About Hydraulic Stations

 1. High-Pressure Precision
 Delivers 200-300T steady pressure (3× mechanical presses) for uniform density (+25% strength).
 Proportional valves adjust pressure curves for special bricks (permeable/paving).
 
 2. Energy Saving
 Variable pumps + accumulators cut power use by 40% (saves ¥80-120/shift).
 Auto pressure relief at idle.
 
 3. Low Maintenance
 Reduces mechanical shock, extending mold life 2-3 years. 
 Oil temp/filtration alerts slash yearly costs by 60%.
 
 4. Smart Control
 Dual pressure/displacement sensors (≤0.3mm error). 
 PLC stores 100+ recipes, mold change in 5 mins.
 
 5. ROI Case
 Henan client:
 Maintenance ¥0.03/block (vs. ¥0.08 mechanical).
 Paid back upgrade in 8 months.

1. Main Components
Power Unit: Motor + Pump (Gear/Piston)
Control Elements: Directional/Relief/Proportional Valves  Accessories: Oil Tank, Filter, Cooler

 2 .Oil Lines:
2 main lines: High-pressure (red) & return (blue) 
3-4 control lines: Mold lift/feeder/ejection

3. Proportional Valves:
(1) Main pressure - 3-stage pressing control
(2) Speed - mold movement adjustment
(3) Sync (optional) - multi-cylinder coordination

 4. Safety:
Relief valve (26MPa max)
Manual emergency release

5. Maintenance:
Monthly pipe checks
Valve adjustments via PLC only
Never reverse main lines

 Feeding Methods

Key Advantages

 1. Vibration Feeding
 Uses vibrators to spread fine materials (e.g., fly ash) 
 Best for: Standard bricks
 
 2. Belt Feeding (Rotary Distributor)
 Rotating belt ensures even distribution 
 Best for: Coarse materials (construction waste)
 
 3. Scraper Feeding
 Adjustable scraper controls thickness (±1mm precision) 
 Best for: Permeable bricks
 
 4. Screw Mixing Feeder
 Mixes while feeding (prevents clumping) 
 Best for: Fiber-reinforced bricks
 
 5. Hybrid System
 Combines vibration + belt/scraper 
 Best for: Complex materials

1. Uniform Distribution Reduces defects (density variations)

2. Wide Compatibility 
 Handles powders, aggregates & recycled materials

3. Automation 
 PLC-controlled, minimal manual intervention

4. Anti-Clog Design 
 Reliable for sticky/coarse mixes

5. Easy Maintenance
 Modular parts (belts/scrapers)

QT5-15 hydraulic pressing brick machine layout details

Working land needed	600 M2	Curing land needed	900 M2
Material stock needed	800 M2	Delivery area needed	1000 M2
Wheel loader (0.5M3)	1 Set	Forklift(3 T)	1 set

Overall dimension	7310*2600*2890
Rated pressure	16Mpa
Main vibration	Platform vibration
Vibration frequency	2800-5100r/min
Pallet size	1100*570mm
Molding cycle	15-20s
Exiciting force	60kn
Overall power	32kw

After Sales Service

Pre-sale service support

According to each customer's demand and budget, we offer you the professional solution, process flow design and production equipment. More importantly, we welcome every customer to visit our factory and working machine in the site before placing the order. We will arrange cars, hotels and translators for the visiting customers.

During-sale service support

Assist clients to finish the factory planning. Before delivery equipment to customer s, complete debugging and checking. Provide a full instruction manual for the whole system. Provide technical guidance for the installation and use of the unit, including installation advice and electrical connection. Provide unit debugging and training for the operation of the machine on the working site and coordiante the customers with check and acceptance of the unit.

After-sale service support

Send technicians to installation site for the guidance, equipment adjustment and training. Provide high-quality spare parts thoughout the year, and the maintenance technicians are always ready to provide technical help.

Company Profile

Shandong Hongfa Machinery Co., Ltd 

 Shandong Hongfa Machinery Co., Ltd is a construction and building materials equipments manufacturer mainly produce all kinds of AAC block making machine, concrete mixing plant, mixer, concrete block making machine, concrete tile making machine and concrete pipe making machine with more than 20 years experience and being the biggest manufacturer in China at present. All the products are conformity with the standard of the state, and gets the ISO9001-2008 Quality System Certificate, also honored as 'One of the Top Ten Famous Brands of Bricks & Tile Field in China' and other honors.

Why Choose Us?

Other Products

OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
Turnkey project solutions

Wheel Loaders
Bulldozers
Motor Graders
Road Rollers
Forklifts

FAQ

Q: Are you trading company or manufacturer ?

A: We are manufacturer.

Q: How long is your delivery time?
A: 20~30 days after receipt of deposit and molds confirmation from Buyer.

Q: What is the product guarantee period ?
A: One year after installation finished at buyer's factory.

Q: What is your terms of payment ?
A: L/C, D/A, D/P, T/T, SINO SURE, WESTERN UNION, MONEY GRAM

Q: what kind of fabric is it?

A: You can send us the sample, we have a technical section,they could analyze the material structure. 

Q: Could you recommend the size for us?

A: Yes, We could recommend the blanket type and size fo ryou. Based on our recommend size ,we also could provid you 2 pieces of
handmade samples for your test, but you need pay the freight cost, which is $50. 

Q:What is your best price? 
A: We have better performance on the product quality, delivery time, package,after sale service and also payment than other
suppliers, so our profit is quite low. We have to spend more on these aspects to guarantee a better performance, so we cannot
guarantee these to you if you really want to cut down the price.