Product Description
Gas block machine and Practical and Economic AAC Gypsum Wall Block Production Line
Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.
Main Features
1. Light weight, can reduce the building's own weight and cost, and help improve the earthquake resistance of buildings
2. Good thermal insulation performance and low thermal conductivity
3. It has processability. It has the same processability as wood. It can be sawed, planed, drilled and nailed, which is conducive
to construction and can be operated on site.
4. Strong pressure resistance
5. Resistant to high temperature, and the compressive strength of the aerated concrete is slightly increased
when the temperature is below 600 °C. When the temperature is around 600 °C, the compressive strength is close to the compressive
strength at normal temperature, so The fire performance of aerated concrete for building materials meets national first-class fire
protection standards.
Gas block pictures and photos
What machine produce Gas block? as following:
Main Process Flow of Gas Block Production Line:
1. Dose and match measured raw materials;
2. After distributing, feed raw material into pouring mixer to make slurry.
3. Through thoroughly mixing, the slurry is poured to mould; ,
4. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
5. Tilting hoister would turn over 90 degrees of mould;
6. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
7. The horizontal cutting machine cuts blocks from both sides.
8. Then the vertical cutting;
9. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;
10. Grouping the carts and put them into autoclaves;
11. Curing the blocks under certain temperature and pressure;
12. Carry the finished product out of autoclave by the winch.
13. The finished product hoister take the finished product to finished blocks area;
14. The side plate return back through side plate roller;
15. Side plate would be organized with open mould for the next circle.
Detailed Photos
1. Gas Ball Mill: grinding sand to slurry
| Type |
Diameter |
Length |
Productivity |
Feeeding size |
Power(KW) |
| Φ1200x4500mm |
1200mm |
4500mm |
3-4t/h |
≤20mm |
55KW |
| Φ1500x5700mm |
1200mm |
5700mm |
|
≤20mm |
130KW |
| Φ1830x7000mm |
1830mm |
7000mm |
|
≤20mm |
245KW |
| Φ2200x9000mm |
2200mm |
9000mm |
|
≤20mm |
380KW |
2. Gas Slurry Pouring Mixer: To mix t\he standard sand ,slurry,lime,cement and aluminium paste into balance after measuring
| Mixer type |
Motor power |
Mixer drum volume |
Blade diameter |
Blade speed |
| Diversion drum type |
30kw |
V=3.6m3 |
Φ560mm |
560r/min |
| Diversion drum type |
37kw |
V=4.5m3 |
Φ630mm |
|
3. Gas block Mould: storage sand slurry to curing
| Size of (mm) |
Size of body(Peeling-off size) |
Maximum overall size |
| Length(mm) |
Width(mm) |
Heigth(mm) |
Length(mm) |
Width(mm) |
Heigth(mm) |
| 4200x1200x600 |
4200 |
1200 |
600 |
4720 |
1735 |
1078 |
| 4800x1200x600 |
4800 |
1200 |
600 |
5320 |
1735 |
1078 |
| 6000x1200x600 |
6000 |
1200 |
600 |
6550 |
1750 |
1085 |
4. Cutting machine
a: Horizatal cutting machine
| Size |
Min spacing of wires |
Range of swing(mm) |
Diameter of cutting wire(mm) |
Overall size |
| Length(mm) |
Width(mm) |
Height(mm) |
|
| 4.2x1.2x0.6m |
10mm |
7.5 |
Φ0.6-Φ1.0 |
5200 |
3200 |
3560 |
| 4.8x1.2x0.6m |
10mm |
7.5 |
|
5900 |
3200 |
3560 |
| 6.0x1.2x0.6m |
10mm |
7.5 |
|
7200 |
3200 |
3560 |
b: Vertical cutting machine
| Size |
Min spacing of wires |
Diameter of cutting wires(mm) |
Overall size(mm) |
| diameter of wires(mm) |
For side trimming(mm) |
Length(mm) |
Width(mm) |
Height(mm) |
| 4.2x1.2x0.6m |
5mm |
Φ0.6-Φ0.8 |
Φ0.8 |
5500 |
2860 |
2500 |
| 4.8x1.2x0.6m |
5mm |
Φ0.6-Φ0.8 |
Φ0.8 |
5500 |
2860 |
2500 |
| 6.0x1.2x0.6m |
5mm |
Φ0.6-Φ0.8 |
Φ0.8 |
6500 |
2860 |
2500 |
5. Gas block Hoist: hoist block mould and grouping
| size |
Lifting capacity(T) |
Moving speed(m/min) |
Lifting stoke(mm) |
Overal size |
| Length(mm) |
Width(mm) |
Height(mm) |
| 4.2x1.2m |
10t |
10-40m/min |
1350-1700 |
7700 |
2700 |
2850 |
| 4.8x1.2m |
10t |
10-40m/min |
1350-1700 |
8300 |
2700 |
2850 |
| 6.0x1.2m |
15t |
10-40m/min |
1350-1700 |
10500 |
2700 |
2850 |
6. Gas block Autoclave
| Autoclave Size(m) |
Autoclave Volume(m3) |
Mould size(m) |
Mould volume(m3) |
Mould QTY / Autoclave |
| Φ2.0x31 |
97.3 |
4.2x1.2x0.6 |
3.024 |
14 |
| Φ2.0x26.5 |
83.2 |
4.2x1.2x0.6 |
3.024 |
12 |
| Φ2.68x31 |
174.8 |
4.8x1.5x0.6 |
4.32 |
18 |
| Φ2.68x32 |
180.4 |
6.0x1.2x0.6 |
4.32 |
15 |
| Φ2.85x32 |
204.1 |
6.0x1.5x0.6 |
5.4 |
15 |
Packaging & Shipping
AAC block making machine packaging & shipping
Our Factory
Shandong Hongfa Machinery Co., Ltd is a construction and building materials equipments manufacturer mainly produce all kinds of AAC block making machine, concrete mixing plant, mixer, concrete block making machine, concrete tile making machine and concrete pipe making machine with more than 20 years experience and being the biggest manufacturer in China at present. All the products are conformity with the standard of the state, and gets the ISO9001-2008 Quality System Certificate, also honored as 'One of the Top Ten Famous Brands of Bricks & Tile Field in China' and other honors.
Bulit in 1990:
Shandong Hongfa Scientific Industrial & Trading Co.,Ltd. is started in the year 1990,mainly produces construction machinery.The leading products include series of concrete block production line, concrete block machine, aerated concrete block production line,block machine(line),concrete batching plant.
4 production bases:
Now it has 4 production bases in Shandong and Guangxi covering more than 500 acres, with 56 senior engineers and engineers, more than 1120 engineers and technicians.It is the biggest building materials machinery manufacturers, with strong technical force, reliable product quality,which merge science,industry and trade together in one.
"Top 10 Influential Chinese brick brand"
It has produced "Hongfa" brand building machinery up to three series of 21 varieties of product with ISO9001-2008 international quality system certification. The company was named "National contract and trustworthy enterprise", "national AAA level credit enterprise", "National Key High-tech Enterprise", "Hongfa" brand products have been awarded such Honorary titles as "Top Ten Influential Chinese brick brand" "Famous Trademark of China", "Shandong Famous Trademark", "consumer satisfaction products" and so on.
Nine reason for choice HONGFA COMOPANY
1.Have been sold 450 AAC production lines all over the world.
2.Famous trademark of China.
3.National key high-tech enterprise.
4.National enterprise abiding by contract and keeping good faith.
5.Top ten influential brand of China brick and the tile industry.
6.First place in productionand sales of brick machine and the tile making machine in China.
7.After-sale services throughout the country.
8.ISO quality system certificate enterprise.
9.Supporting institution of Shandong machinery institute.
Gas block Components warehouse
Our AAC components warehouse is well organized. Different kinds of components are totally keep in order, so our AAC production line can be produced efficiently.
Customer plant
We will arrange engineer to customer place installation AAC machinery, trainning workers.
FAQ
Q: What's your Min MOQ of AAC production line?
A: One set;
Q:How long is warranty of AAC production line?
A: Electrical element 3 month, machine one year.
Q:How can I pay for my items? What is the payment you can provide of AAC production line?
A: T/T, 30% deposit payment, the balance will be paid after inspection and before shipment via T/T or L/C;
Q:what is the speed for handling complaints?
We understand that timely and effective handling of complaints is crucial to maintaining customer satisfaction. Our company is committed to responding promptly to any complaints received, and we have established an internal process to ensure that all complaints are handled in a timely and professional manner. Our goal is to address any issues and resolve them to our customers' satisfaction as quickly as possible.
Q:How about product quality and service assurance of AAC production line?
We are committed to providing high-quality products and services to our customers. To ensure that our products meet the highest standards, we conduct rigorous quality control tests and inspections throughout the production process. Additionally, we have a customer service team that is available to assist with any questions or concerns that customers may have, and we offer a satisfaction guarantee on all of our products.
Q: How about your local market share rate?
Our company is focused on building a strong presence in the local market. We are continuously monitoring market trends and adapting our strategies to stay competitive. We have a dedicated marketing team that is responsible for developing and executing effective marketing campaigns to increase our market share. We also prioritize building strong relationships with our customers and partners in the local market to foster long-term growth.
Q:How is your After-sales service of AAC production line:
We understand that the post-purchase experience is just as important as the initial sale. That's why we have a dedicated after-sales service team that is available to assist customers with any issues or questions they may have after making a purchase. Our team is trained to provide prompt and effective solutions to ensure that our customers are satisfied with their purchase and have a positive experience with our company.
Q:How about claims:
Our company takes claims seriously and we have established a clear process for handling them. If a customer has a claim, they can submit it through our website or by contacting our customer service team. We will review the claim and take appropriate action to resolve the issue. We strive to address claims promptly and fairly to ensure that our customers are satisfied with the outcome.
Q:How to deal the trade disputes caused by rising sea freight and others:
We understand that trade disputes can be disruptive to our business and we take steps to minimize their impact. We work closely with our suppliers and partners to ensure that we are aware of any potential issues that may arise. Additionally, we have a legal team that is well-versed in trade law and can provide guidance and support in the event of a dispute. We are committed to finding solutions that are fair and equitable for all parties involved.
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