Alc Panel Making Machine Plant AAC Block Plant

• Customization: Available
• After-sales Service: Whole Life-Time After-Sales Service
• Warranty: 1 Year
• Model NO.: ALC
• Customized: Customized
• Automatic Grade: Automatic
• Type: Cutting Machine
• Steam Pressure: 1.6MPa
• Slurry in Curing Room Harden Time: 1.5~3hours
• Cutting Cycle: 3min
• Capacity: 50000m3-300000m3/Year
• Transport Package: Sea Shipment Standard Packing
• Specification: any size can be made
• Trademark: HONGFA
• Origin: China
• HS Code: 8474802000
• Production Capacity: 50000m3~3000000m3
• Package Size: 14000.00cm * 5600.00cm * 750.00cm
• Package Gross Weight: 500000.000kg

Product Description

Product Description

 

AAC (Autoclave aerated concrete)  Wall panel  Main raw materials of AAC are siliceous material (sand, fly ash and Silicon) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclave and steaming etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclave aerated concrete.. It's a new type building materials of light,environmental,energy saving and so on. They could be used industry building and common building.Now,it is welcomed by more and more countries.

 

AAC gas blocks advantages

Production Process

1. AAC block raw material process and storage

To make a the rational design of the raw materials process treatment and storage areas.

2. Reniforce bar processing 
a, Straightening, dust removal, and rust removal of steel bars. First, we need to go through a series of processing processes
b, Reinforcement straightening: Add a straightening machine to straighten the reinforcement.
c, Steel bar cutting: According to customer needs, cut the steel bars according to different required sizes.
d, Steel mesh: Then weld the cut steel bars into a mesh shape.
e, Reinforcement cage assembly: The welded mesh is assembled into a plate cage.
f, Dipping: Dip the assembled steel cage in paint to prevent rusting in the board.
g, Baking: The steel reinforcement cage soaked in paint must be baked dry to facilitate preparation for the next process.
h, Hanging cage: Hang the dried mesh cage to prepare for pouring.
i. Lower cage formwork assembly: Assemble the hanging steel cage into the formwork and place it in the formwork frame for pouring and curing. Achieve sheet forming.

 

3. Batching&Weighing and Pouring

Batching and Weighing the dry powder material and sand slurry ,then
by the corresponding automatic metering metering,Batching and Weighing the dry powder material and sand slurry ,then by the corresponding automatic metering,high-speed mixing by inside of pouring mixer. after pouring into the mold box. The entire system PLC automated control to ensure material metering accurate and efficient operation.

 

4. Curing hardening and cutting

Static stop curing in the curing room with temperature is 40-50degree. usually curing 3 hours for Sand slurry,the flyash curing time will be shorter about 1.5~3hours

 

5. Aerated steaming and finished products package system

After autoclave steaming , AAC finished blocks obtain the finalstrength and performance. the separator will running and make the sticky finished block separately, then go into the finished blocks packaging system.
 

 

AAC blocks Introduction

Width(mm)	600
Thickness(mm)	50	75	100	120	150	175	200
Maxi.Length (mm)	2400	3000	4000	4500	6000	6000	6000

 

Item		Model - B05
Anti-pressure Strength		A3.5
Dry Density Grade(kg/m3)		<=525
Thermal conductivity[W/(m.k)]		<=0.14
Anti-freeze 15 times Freeze &Melt	Quality loss(%)	<=5
	Strength after freezing (Mpa)	>=3.2
Dry Shrink Coefficient		<=0.5

 

Product Parameters

1.Ball Mill : Milling Lime into dry powder and sand into wet slurry

Type	Diameter  mm	Length mm	Productivity	Feeeding size	Power(KW)
Φ1200x4500mm	1200	4500	3-4T/hour	≤20mm	55
Φ1500x5700mm	1500	5700	6-8T/hour	≤20mm	130
Φ1830x7000mm	1830	7000	8-17T/hour	≤20mm	245
Φ2200x8000mm	2200	8000	18-20T/hour	≤20mm	380

2. Slurry Pouring Mixer
 

Mixer type	Motor power	Mixer drum volume	Blade diameter	Blade speed
Diversion drum type	30KW	3.6M3	Φ570mm	560r/min
Diversion drum type	37KW	4.5M3	Φ630mm	560r/min

3.Mold Box
There are 4.2 M,4.8M ,6.0M there types sizes mold box can meet different capacity

Mold Inner Size	Maximum overall size
(AAC block body net size)	Length(mm)	Width(mm)	Height(mm)
4.2x1.2x0.6M	4720	1735	1078
4.8x1.2x0.6M	5320	1735	1078
6.0x1.2x0.6M	6550	1750	1085

4.Cutting Machine
Horizontal cutting machine 

SIZE (Meter)	Min spacing of wires(mm)	Range of swing(mm)	Diameter of cutting wire(mm)
4.2x1.2x0.6M	10mm	7.5	Diameter 0.6~1.0
4.8x1.2x0.6M	10mm	7.5	Diameter 0.6~1.0
6.0x1.2x0.6M	10mm	7.5	Diameter 0.6~1.0

5.Vertical cutting Machine

SIZE (Meter)	Min spacing of wires (mm)	Diameter of cutting wires(mm)
		diameter of wires(mm)	For side trimming(mm)
4.2x1.2x0.6M	5mm	0.6~0.8	0.8
4.8x1.2x0.6M	5mm	0.6~0.8	0.8
6.0x1.2x0.6M	5mm	0.6~0.8	0.8

Flip Crane Hoist
overturning crane hoist transfer the cured AAC block body to cutting area

Finished AAC blocks Separator 
Separating each sticy layers AAC blocks 

Autoclave 
Steaming cut AAC blocks to reach the required strength

Boiler
There are GAS fuel Bolier and Oil fuel Bolier and Coal fuel Bolier . Boiler provide the steaming for Autoclave and curing rooms
There are 2Tons, 4Tons, 6Tons, 8Tons, 10Tons for different capacity 

Company Profile

- - - Factory Introduction- - -

Our Factory Shandong Hongfa Machinery Co., Ltd is the professional construction building material equipment manufacturer and exporter , our factory was built in 1990, located in Linyi city, Shandong Province , our group has four factories that cover an area of 500 acres and a plant construction area of 100,000 square meters,in China .our mainly products are Concrete block making machine , AAC gas block production line , concrete batching plant , concrete mixer , concrete pipe machine .etc . we have with more than 30 years experience in this filed all of our machinery get ISO9001-2008 Quality System Certificate, CE certificate, BV certificate ,our brand "HONGFA MACHIERY" also very famous in China local .we also do export more than 20years . we exported our machines to all over the world. Our products have been recognized by many customers.

 

We are real and large manufacture . we are not trading company !

We have a strong and capable research and development team!

We always promise our machine quality and after-sales service !

 

Thanks so much for your watching ,welcome to inquiry to our machinery, i will show more details to you